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Breakfast Burritos for Meal Prep

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This breakfast burrito meal prep keeps mornings simple, using fluffy, cheesy baked egg casserole and well seasoned turkey sausage wrapped into every tortilla. Each burrito reheats evenly in the microwave or air fryer and holds together well, even after freezing. Make a batch at the start of the week so you can eat a proper breakfast every day instead of skipping it or grabbing something random.

Two halves of a breakfast burrito with eggs, sausage, and cheese are stacked on a white plate, with part of a foil wrapper for meal prep visible in the background.

These make-ahead breakfast burritos stay on the healthier side because they’re built around clean, filling ingredients like turkey sausage, protein tortillas, and baked egg casserole. Using a baked egg casserole avoids the extra oil (and the babysitting) that comes with frying eggs on the stovetop. I love recipes like this because they’re easy to portion, track, and customize with different sauces or add ins, which makes long term meal prep more sustainable.

❤️ Why you will love this recipe

  • Make ahead: Stock the fridge or freezer with wrapped burritos ready for the week.
  • Even portions: Baked egg casserole keeps each burrito evenly cooked and properly filled.
  • Freezer friendly: Holds its shape after freezing and reheating, without drying out.
  • Easy reheating: Warms through evenly in the microwave or toaster oven.
  • Flexible flavor: Change things up with salsa, hot sauce, or enchilada sauce.

🗝️ Key ingredients & substitutions

  • Protein tortillas: These protein wraps are healthier and hold up well after freezing and reheating. Regular flour tortillas work too, though they might fall apart more easily once thawed.
  • Eggs: The base of the casserole, giving structure and protein.
  • Cottage cheese: Blended into the eggs to add more protein and creaminess. Ricotta or Greek yogurt can be used, but the texture will be slightly different.
  • Shredded cheddar cheese: Adds flavor and helps the casserole set. Colby jack, mozzarella, or a Mexican blend all work here.
  • Diced green chilis: Adds mild heat without being overpowering. Finely diced bell pepper or green onions are good substitutes if you don’t like heat.
  • All purpose flour: Helps the egg casserole set firmly so it can be sliced cleanly. A small amount of cornstarch can be used instead if needed.
  • Baking powder: Lightens the texture of the baked eggs. It’s subtle, but helps prevent the casserole from feeling dense.
  • Turkey sausage: Ground turkey seasoned with spices to create a lighter breakfast sausage. Ground chicken works similarly, while pork sausage will be richer.
  • Spices and herbs: Smoked paprika, sage, thyme, coriander, garlic powder, onion powder, salt, and black pepper give the fillings their flavor. Store-bought sausage seasoning can be used to simplify things.
  • Sauces: Salsa, hot sauce, fajita sauce, or enchilada sauce will add some variety. Use lightly so the tortillas stay intact during storage.

🥣 How to meal prep breakfast burritos

  1. Whisk the eggs: Crack the eggs into a large mixing bowl and whisk until the yolks and whites are fully combined.
  2. Add the remaining egg ingredients: Add the cottage cheese, diced green chilis, flour, baking powder, garlic powder, onion powder, and half of the shredded cheese to the bowl.
  1. Mix the egg casserole: Whisk everything together until the mixture is smooth and evenly combined.
  2. Transfer to the pan: Pour the egg mixture into a parchment lined or lightly greased 9×13 inch baking dish and spread it out evenly.
  3. Add the cheese: Sprinkle the remaining shredded cheese evenly over the top of the egg mixture.
  1. Bake the egg casserole: Place the prepared dish in the oven and bake at 400°F for 15 minutes. Rotate the pan, reduce the heat to 375°F, and bake for another 30 minutes, or until set. Let rest for 10 minutes.
  2. Slice the eggs: Cut the baked egg casserole into rectangles sized to fit neatly inside the tortillas.
  3. Cook the turkey: Add the ground turkey and all seasonings to a skillet and cook over medium heat, breaking it up as it browns, until fully cooked and the moisture has cooked off.
  1. Add the fillings: Lay a tortilla flat on a cutting board. Place one slice of egg casserole in the center, spoon over a little sauce, then add 2 to 3 tablespoons of the turkey mixture.
  2. Fold the sides: Fold both sides of the tortilla inward over the filling to hold everything in place.
  1. Roll the burrito: Starting from the bottom, roll the tortilla up and over the filling, keeping it tight as you go.
  2. Finish the roll: Continue rolling until you have a snug, fully wrapped burrito.
  1. Wrap for storage: Wrap each burrito tightly in parchment paper, rolling it up the same way you wrapped the tortilla.
  2. Seal the wrap: Fold or twist the ends of the parchment so the burrito stays fully enclosed.
  1. Choose your wrap: Use parchment paper or foil, depending on your preference. Both work well for freezing.
Two breakfast burritos with visible fillings of eggs, sausage, and vegetables on a plain white background.

🪄 Recipe notes & tips

  • Cool first: If you’re assembling burritos for later, let the eggs and turkey cool slightly before wrapping so steam doesn’t soften the tortillas.
  • Even slices: Cut the egg casserole into uniform pieces so each burrito fills and rolls the same way.
  • Center the filling: Keep the egg and turkey close to the middle of the tortilla to make folding cleaner and tighter.
  • Sauce restraint: Add sauce sparingly if you’re storing burritos in the fridge, since it has more time to soak into the tortilla and affect the texture. Frozen burritos are more forgiving.
  • Roll snugly: A tight roll helps the burritos hold their shape and keeps the filling where it belongs.
  • Assembly line: Lay out tortillas, fillings, and wraps before you start to keep portions consistent and speed things up.

🫙 Storage instructions

  • Fridge: Store wrapped burritos in the fridge for up to 4 days. Keep sauces light inside to protect the tortillas.
  • Freezer: Wrap burritos in parchment paper or foil, then place in a freezer bag and freeze for up to 3 months.
  • Reheating: Remove wrapping and microwave for about 2 minutes, flipping halfway, or reheat in an air fryer or toaster oven until warmed through.
  • From frozen: Burritos can go straight from the freezer to the microwave or air fryer with no thawing needed.

✨ Variations

  • Mexican style: Add cooked rice and black beans, along with a bold salsa or enchilada sauce, for a more traditional burrito feel.
  • Vegetarian: Skip the turkey sausage and use sautéed mushrooms, bell pepper, and yellow onion instead.
  • Potato style: Add roasted or pan cooked potatoes for a heartier, diner style breakfast burrito.
  • Dipping style: Skip sauce inside the burrito and serve with salsa, hot sauce, or enchilada sauce on the side.
  • Lower carb: Keep the filling the same but use low carb tortillas and go lighter on add ins like rice or potatoes.

🍽️ What to serve with breakfast burritos

❓ Frequently asked questions

Why use flour and baking powder in the egg casserole, and can I skip them?

You can skip them, but the egg casserole will bake up softer and less uniform. The flour and baking powder help the eggs set evenly so each burrito has the same balance of egg from end to end, instead of the eggs breaking up and shifting as the burritos are wrapped and reheated.

Can I make these without a 9×13 pan?

Yes, but pan size affects how evenly the eggs bake. A smaller pan creates a thicker casserole, which can take longer to set in the center and may cook unevenly. You can try to work around this by slicing thinner pieces, but the texture can still vary compared to using a wider pan, which cooks the eggs more uniformly.

Do protein tortillas reheat differently than regular tortillas?

They tend to be slightly sturdier after reheating, especially from frozen, but they can dry out faster if overheated.

Why does the egg casserole need to rest before slicing?

Resting lets the eggs fully set, which makes slicing cleaner and prevents moisture from leaking into the tortillas.

Is parchment paper or foil better for wrapping and reheating?

It depends on how you plan to reheat them. Burritos wrapped in parchment paper can go straight into the microwave, while foil wrapped burritos are better suited for air fryers or toaster ovens.

Why do my burritos split when reheating?

This usually happens if they’re overfilled or rolled loosely, which puts pressure on the tortilla as it heats.

Can I double the recipe in one batch?

Yes, but it’s best to bake two separate egg casseroles rather than overfilling the pan, which can affect how evenly it sets.

A close-up of two breakfast burritos cut in half, showing a filling of scrambled eggs, sausage, and vegetables on a white plate.

😋 More breakfast recipes you will love

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📖 Recipe

Two breakfast burritos cut in half, filled with scrambled eggs, sausage, and cheese, displayed on a white plate with foil and a white napkin in the background.

Breakfast Burritos Recipe for Meal Prep

Bethany Galloway
This breakfast burrito meal prep keeps mornings simple, using fluffy, cheesy baked egg casserole and well seasoned turkey sausage wrapped into every tortilla. Each burrito reheats evenly in the microwave or air fryer and holds together well, even after freezing. Make a batch at the start of the week so you can eat a proper breakfast every day instead of skipping it or grabbing something random.
5 from 1 vote
Prep Time 10 minutes
Cook Time 45 minutes
Total Time 55 minutes
Course Breakfast
Cuisine American
Servings 24 Burritos
Calories 203 kcal

Ingredients
  

  • 24 low carb tortillas or tortillas of choice, regular size
  • hot sauce salsa, fajita, or enchilada sauce – to taste

Egg Casserole

  • cooking spray/parchment paper
  • 12 eggs beaten
  • 2 cups cottage cheese
  • 4 cups shredded cheddar cheese divided
  • 8 oz diced green chilis
  • ½ cup all-purpose flour
  • ½ cup cooked crumbled bacon optional
  • 1 teaspoon baking powder
  • 1/2 teaspoon garlic powder
  • 1/2 teaspoon onion powder

Turkey Sausage

  • 2 pounds ground turkey
  • teaspoons smoked paprika
  • 3 teaspoons dried sage
  • teaspoons coriander seeds
  • ½ teaspoon dried thyme
  • ½ teaspoon cayenne pepper powder
  • 3 teaspoons ground black pepper
  • teaspoons salt

Instructions
 

For the egg:

  • Prepare a 9×13-inch casserole dish with either parchment paper or non-stick spray, and preheat the oven to 200°C/400°F.
    cooking spray/parchment paper
  • Begin by beating the eggs in a large mixing bowl.
    12 eggs
  • Add the remaining ingredients, but only add in half of the shredded cheese. Mix well.
    2 cups cottage cheese, 4 cups shredded cheddar cheese, 8 oz diced green chilis, ½ cup all-purpose flour, ½ cup cooked crumbled bacon, 1 teaspoon baking powder, 1/2 teaspoon garlic powder, 1/2 teaspoon onion powder
  • Pour the mixture into the prepared casserole dish and sprinkle the remaining cheese on top.
  • Turn casserole around, reduce heat to 190°C/375°F. Bake for 30 more minutes or until set.

For the ground turkey:

  • While the egg bakes, add the ground turkey, smoked paprika, dried sage, coriander seeds, dried thyme, cayenne powder, pepper and salt to a large skillet and mix well together.
    2 pounds ground turkey, 1½ teaspoons smoked paprika, 3 teaspoons dried sage, 1½ teaspoons coriander seeds, ½ teaspoon dried thyme, ½ teaspoon cayenne pepper powder, 1½ teaspoons salt, 3 teaspoons ground black pepper
  • Turn the heat on medium heat and cook until the turkey is browned and any extra juices are re-absorbed (about 10-15 minutes).

For the breakfast burritos:

  • When the cooked ingredients have cooled to room temperature, it’s time to make the burritos.
  • Place a tortilla on a flat surface (a large chopping board works great here.
    24 low carb tortillas
  • Add a slice of egg and 2-3 tablespoons of the turkey mixture. They should be parallel and close to the middle. See photos in the main post under the “how to make” section for more clarity.
  • Top with hot sauce, salsa, fajita, or enchilada sauce if desired. I quite like Old El Paso smokey bbq fajita sauce here, or a mix and match of a few different sauces.
    hot sauce
  • Fold the sides inward, then roll tightly from the bottom up, tucking as you go, until you have a snug, fully wrapped burrito.
  • Next, wrap the burrito in foil or parchment paper. Repeat for the remaining burritos.
  • When all of the burritos are wrapped, place them in a ziplock bag and freeze them for up to 3 months.
  • When you’re ready to eat, unwrap a burrito and heat it for 2 minutes in a microwave.

Notes

  • Cool first: If you’re assembling burritos for later, let the eggs and turkey cool slightly before wrapping so steam doesn’t soften the tortillas.
  • Even slices: Cut the egg casserole into uniform pieces so each burrito fills and rolls the same way.
  • Center the filling: Keep the egg and turkey close to the middle of the tortilla to make folding cleaner and tighter.
  • Sauce restraint: Add sauce sparingly if you’re storing burritos in the fridge, since it has more time to soak into the tortilla and affect the texture. Frozen burritos are more forgiving.
  • Roll snugly: A tight roll helps the burritos hold their shape and keeps the filling where it belongs.
  • Assembly line: Lay out tortillas, fillings, and wraps before you start to keep portions consistent and speed things up.
 
STORAGE INSTRUCTIONS
  • Fridge: Store wrapped burritos in the fridge for up to 4 days. Keep sauces light inside to protect the tortillas.
  • Freezer: Wrap burritos in parchment paper or foil, then place in a freezer bag and freeze for up to 3 months.
  • Reheating: Remove wrapping and microwave for about 2 minutes, flipping halfway, or reheat in an air fryer or toaster oven until warmed through.
  • From frozen: Burritos can go straight from the freezer to the microwave or air fryer with no thawing needed.

Nutrition

Calories: 203kcalCarbohydrates: 4gProtein: 18gFat: 13gSaturated Fat: 6gPolyunsaturated Fat: 2gMonounsaturated Fat: 3gTrans Fat: 0.1gCholesterol: 133mgSodium: 535mgPotassium: 165mgFiber: 1gSugar: 1gVitamin A: 437IUVitamin C: 3mgCalcium: 183mgIron: 1mg
Keyword breakfast burrito meal prep
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5 from 1 vote (1 rating without comment)

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